Course Overview
Training and Learning (T&L) program for The Basic Foundation of HVM for Production Operators are necessary part of preparing new and current employees for the technical and cultural aspects of working in a high volume manufacturing (HVM) operation or plant.
Every company has its own unique ways of performing tasks and handling
day-to-day operations, and T&L can turn into a long, drawn-out process while everything is explained. Utilize this program to help your HVM operation employees maintain their focus, producing high quality products, world-class high productivity level and positive mind-set.
Who Should Attend?
- Unemployed graduates who have obtained SPM/Diploma / Degree
- School leavers aged between 18 to 40 years with school/exam
- certificate
- Retrenched workers aged between 18 to 55 years.
Pre-requisite
Come with open-minded and ready to embrace change
Course Outlines
- Learning Objective and key takeaways
- Mission, Vision, Goals – Ice breaking session
- Discussion # 1
- Basic English
- Basic English term for Engineering
- Mechanical
- Electrical
- Electronics
- Products specifications
- Basic English term for Manufacturing
- Key metrics or KPIs indicators terms
- Key controls parameters terms
- Shop-floor system or MES
- Workshop #1
- Learning point # 1
- Discussion # 2
- What is SPC?
- What is Process Variations?
- What is SPC Control Chart?
- Control chart variables
- Control chart pattern
- Why SPC is important in HVM?
- How the SPC process flow works?
- Who is the Person In Charge (PIC)?
- Workshop # 2
- Learning point # 2
- Discussion # 3
- What is Cleanroom Technology?
- Why we need Cleanroom to build a products in the HVM shop-floor system?
- Cleanroom classes
- What it means by Cleanliness or Contamination control for a Cleanroom shop-floor environment?
- What it means by ESD control in Cleanroom environment?
- The Dos and Dons for Cleanroom environment
- Other key controls for Manufacturing Shop-Floor work area
- Manufacturing Execution System (MES)
- Lot traveller control
- Inventory and material control
- Workshop # 3
- Learning point # 3
- Discussion # 4
- Yield
- Why SPC is important in HVM?
- What is Yield?
- What is defect or reject?
- Why 100% Yield is important to achieve in HVM?
- How to calculate a Yield?
- What is the difference between Assembly, Test Yield, Thruput Yield, and Final pass Yield
- Who responsible for 100% Yield?
- Quality
- What is Quality control?
- Why must achieve 100% Quality level?
- Various Quality metrics (ppm, % failure)
- What AQL means?
- AQL table interpretation
- Who responsible for 100% Quality level?
- Workshop # 4
- Learning point # 4
- Recap for Day 1,2 & 3 – Final
- Q&A
- End class