Programme Overview
Training and Learning (T&L) program for The Basic Foundation of HVM for An Engineer are necessary part of preparing new and current employees for the technical and cultural aspects of working in a high-volume manufacturing (HVM) operation or plant.
Every company has its own unique ways of performing tasks and handling day-to-day operations, and T&L can turn into a long, drawn-out process while everything is explained. Utilize this program to help your HVM operation employees maintain their focus, producing high quality products, world-class high productivity level and positive mind-set.
Areas of topics covered are as followings:
- Orientation and Introduction
- Duties of a Security Officer
- Discipline
- Communication Procedures
- Appearance and Grooming
- Proper Usages of Equipment
- Company Policies, Systems and Procedures
- Report Writingsecurityguard-malaysia6
- Emergencies Response
Who Should Attend?
Unemployed graduates who have obtained SPM/Diploma / Degree
- School leavers aged between 18 to 40 years with school/exam certificate
- Retrenched workers aged between 18 to 55 years who are registered with Employment Insurance System (EIS)
Course Prerequisites
- None
- Come with open-minded and ready to embrace change
Course Content
- Learning Objective and key takeaways
- Mission, Vision, Goals – Ice breaking session
- Lean – The history
- Lean – Ground Rule (Make it simple!)
- What is Lean?
- Why Lean for HVM operation?
- What is Supply Chain?
- What is Waste?
- Muda, Muri, Mura
- 8 Types of Waste
- Wasted Human Talent
o Defects
o Inventory
o Overproduction
o Waiting time
o Motion
o Transportation time
o Over processing - Lean house framework
o JIT
o Jidoka
o Stability - Just in Time (JIT)
- Tact Time
- Cycle Time
- Lead Time
- Capacity
o Machine/Workstation capacity
o Production line/Cell capacity
o Bottleneck
o Throughput rate
o Utilization rate - Planning
o Manpower planning
o Machines planning
o Build plan
o Ship plan
o Material planning
o Yield and Unyielded planning - Inventory management
o Inventory costing
o Inventory count
o Inventory type - 80:20 Rule (Analysis)
- Kanban concepts
o Pull system
o Basic types
o Andon system operations - Standardize work
- Value Stream Mapping (VSM)
- Order to Cash
- Kaizen
- Workshop #1
- Learning point # 1
- Discussion # 2
- What is SPC?
- What are Process Variations?
- What is SPC Control Chart?
o Control chart variables
o Control chart pattern - Why SPC is important in HVM?
- How the SPC process flow works?
- Who is the Person in Charge (PIC)?
- Case study # 1
- Case study # 2
- Workshop # 2
- Learning point # 2
- Discussion # 3
- What is DOE?
- Why use DOE for HVM operation?
- DOE design principles
o Factorial concepts
o Randomization
o Blocking
o Replication - Experimental Design Stages
o Plan
o Design
o Conduct
o Analyse
o Confirm - Case study # 1
- Case study # 2
- Case study # 3
- SPC VS DOE
- Workshop # 3
- Learning point # 3
- Discussion # 4
- What is 8D Problem solving tools?
- Benefits of 8D Problem Solving tools
- Importance of 8D Problem
- Soling tools in HVM operation
- Overview of the 8D steps
- 8D steps explanation with examples
- Case study # 1
- Case study # 2
- Workshop # 4
- Learning point # 4
- Discussion # 5
- What is Tableau?
- Why Tableau?
- Tableau workspace and various options
- Tableau Repository
- Tableau Dashboard
- Navigating in Tableau
- 3 Main Stages
o Import data
o Analyse data and create dashboard
o Share the results - Tableau files and files type
- Demo
o Connecting with flat files
o Connecting with DB
o Connecting with server
o Conditional importing
o Connecting two data sources
o Editing a connection - Data roles
- Data types
- Case study # 1
- Case study # 2
- Workshop # 5
- Learning point # 5
- Discussion # 6
- Consume and Transform Data by Using Microsoft Excel
o Import from data sources
o Perform data transformations
o Cleanse data - Model Data
o Create and optimize data models
o Create performance KPIs
o Create hierarchies - Visualize Data
o Create and manage PivotTables
o Create and manage PivotCharts
o Interact with Power BI - Learning point # 6